Generator Size in kW, Starting Surge, Fuel Burn, Runtime, Installed Cost, and Carbon Monoxide Rules

The kW rating your critical loads add up to, the starting surge that decides the size, the gallons and cubic feet an hour at your fuel, the runtime on the tank you have, the installed cost with the transfer switch, and the carbon monoxide rules that decide where it sits.

A generator is sized on the running load it carries continuously and the starting surge it has to absorb for two to ten seconds, and the two numbers point at two different ratings. Residential standby units are rated at 0.8 power factor, so a 22 kW unit carries 22 kW of real load and about 27.5 kVA. Fuel burn follows the load: a liquid-cooled natural gas unit at full load burns about 0.10 cubic feet per kilowatt-hour, propane about 6.5 kWh per gallon, gasoline about 7 kWh per gallon, and a diesel about 10 kWh per gallon.

—kW and kVA rating for your load list
—Starting surge, the largest motor, and soft starts
—Fuel burn per hour and runtime on your tank
—Fuel cost per outage day and unit cost
—Unit, transfer switch, pad, exhaust, and total
—Carbon monoxide, clearances, and exercise
How the math works
  • Running size: kW = running watts divided by 1,000, kVA at 0.8 power factor, and the buy size at 1.25 times the running load with the load worksheet adding the fixtures, the refrigeration, the pumps, the blower, the heat strip, the heat pump, the water heater, and the range elements.
  • Starting surge: locked-rotor multiplier of 3 times running watts on a typical single-phase motor, 5 to 6 times on an older compressor, 2 to 3 times on a submersible well pump, 1.5 times with a soft start, and 3 to 5 times on a heat pump, with the surge measured against the kVA rating at the 15 to 30 percent voltage dip the manufacturer allows.
  • Fuel burn: 10 kWh per gallon of gasoline equivalent on natural gas at 0.097 therms per kWh, 6.5 kWh per gallon on liquid propane, 7 kWh per gallon on gasoline, and 10 kWh per gallon on diesel, at 72 percent of rating on a partial residential load, with 0.15 cubic feet per 1,000 Btu on the gas side.
  • Runtime: hours = fuel on site in gallons equivalent divided by (kW divided by kWh per gallon equivalent) at the burn rate, and the extra gallons to buy = the target hours times the burn rate minus the fuel on site.
  • Installed band: natural gas standby at 420 per kW, propane at 360 per kW, gasoline at 360 per kW, diesel at 640 per kW on the unit, with 1,250 dollars on an automatic transfer switch, 1,450 dollars on the electrician, 520 dollars on the gas fitting, 420 dollars on the pad, 340 dollars on the exhaust, and 220 dollars on the permit.
Generator sizing planning tool on published residential standby load bands, NEC 440 and 700 practice for a generator as a separately derived system with the neutral grounded at the transfer switch, NFPA 110 practice for a listed emergency power supply system, EPA and manufacturer emissions and sound ratings, and manufacturer fuel consumption curves at partial load. Utility interconnection rules, a required automatic transfer switch, a required manual transfer switch with an isolating neutral, a required inlet box and a cord rating, a required 2 pole breaker with a handle tie, a required main panel rating, a required service upgrade, a required load-shed panel, a required demand-response program enrollment, a required generator permit, a required combustion air and exhaust routing, a required clearance from a window, a door, an opening, a soffit, a property line, a walkway, a air intake, a neighbouring building, a required sound ordinance, a required decibel limit at a property line, a required fuel tank set-back, a required LP tank placement, a required tank permit, a required above-ground and underground tank listing, a required gas line sizing on the utility pressure, a required meter capacity, a required exhaust termination, a required carbon monoxide alarm placement, a required CO alarm with a battery at a sleeping area, a required NFPA 211 and NFPA 720 alarm listing, a required exercise and maintenance schedule, a required O&M plan, a required standby for a fire pump, a required standby for an elevator, a required standby for a egress lighting system, a required standby for a healthcare occupancy, a required Type 10, Type 8, Type 1, and Type 5 listed generator, a required generator for a legally required standalone system, a required generator in a flood hazard area with an elevation, a required generator in a wind-borne debris region, a required generator in a high-seismic region, a required generator for a fixed medical equipment circuit, a required generator for an oxygen concentrator, a required generator for a dialysis machine, a required generator for a sump at a residence with a fuel priority, a required standby on a wind turbine and a solar battery system, and a required generator at a commercial, industrial, institutional, assembly, and multi-family occupancy are all authority-having-jurisdiction, utility, licensed-electrician, licensed-mechanical, and manufacturer questions. A generator is never connected to a wall outlet with a cord, never back-fed, never run in a garage, a carport, a porch, a basement, a closet, a room, under a deck, or near an operable window, and a portable generator used as a permanent standby with a cord through a window is an insurance, a code, and a life-safety failure. Generator, transfer switch, tank, pad, exhaust, fuel, and installed prices vary by region, brand, fuel rate, utility tariff, and interconnection, and a generator sized on a worksheet is a generator that runs a house, while a generator sized on a nameplate is a generator that stalls on a compressor.

What size generator do I need for a house?

Add the running watts of the circuits you actually need online, multiply by 1.25, and buy the next standard rating: 5,200 W of critical load is 6.5 kW at the margin, which is a 10 kW unit, and a whole house on a 200 amp service with a heat strip, a well, and an electric range is a 22 to 27 kW unit. A generator is rated at 0.8 power factor, so a 22 kW unit is 27.5 kVA.

How many starting watts does a generator need for a well pump?

A submersible well pump at 800 W running is 1,600 to 2,400 W of starting at 2 to 3 times locked rotor, a constant pressure system with a soft start is 1.2 to 1.5 times, and a pressure tank system with a pump that short cycles is a 3 times surge every time the pressure drops. A 240 V submersible at 1,000 W running on a 5,200 W load list is a 7,600 W transient for two to six seconds.

How much propane does a whole house generator use?

A 22 kW liquid-cooled propane standby at 72 percent of rating burns about 2.4 gallons an hour, 58 gallons on a 24 hour outage, 115 gallons on a 48 hour outage, and 350 to 420 gallons on a 6 day winter outage. A 100 gallon tank covers 2 days at that load, a 500 gallon tank covers 9 to 11 days, and a 1,000 gallon tank covers 18 to 22 days.

Is natural gas or propane better for a home generator?

Natural gas is the no-refuel answer on a normal outage at 2.90 dollars per therm equivalent, and propane is the answer that survives a regional event, because a utility shuts low-pressure gas at a main break, a pressure sag, a field shut-in, and a winter pressure loss. A 22 kW gas unit burns about 19 cubic feet an hour at partial load, about 460 cubic feet on a 24 hour outage.

What does it cost to install a whole house generator?

A turnkey 22 kW natural gas standby with an automatic transfer switch runs 5,800 to 9,400 dollars in most of the country: unit at 420 dollars per kW, transfer switch at 1,250, electrician at 1,450, pad at 420, exhaust at 340, gas fitting at 520, permit at 220. A 24 kW propane standby with a 500 gallon tank and a contract runs 8,500 to 14,000, a 20 kW diesel runs 12,000 to 19,000, and a 9,500 W portable inverter with an inlet box and a selector panel is 2,600 to 4,800.

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